Welcome to Windarra's exterior and trailer modifications page!
Click on any image for a larger picture(s)...
Until now, we've used a Danforth (Guardian) style anchor, but
I've always wanted a Bruce style anchor. While I found the
Danforth worked pretty well in sand and mud, we sometimes
encounter gravel, weeds, and rocks when anchoring in
non-designated areas. In these
conditions, the Bruce is superior, and as good
as the Guardian in sand and mud. The main problem was these
things won't fit in the Mac's anchor locker, unlike the Danforth
which folds flat. Bruce anchor recently had their patent expire,
and the chance to grab a 5 kg. knockoff at 1/2 the price proved
irresistable. This is the largest size you can fit without
modifying the locker itself. In order to make this thing fit, it
has to fold to a maximum height of 7". I cut the shank at an
angle and removed enough material to allow the arm to drop down
to a folded height of just over 6". The boxed section welded
over the top of the shank is stainless. There are two 5/16"
stainless bolts attaching the anchor shovel to the shank. One
serves as a pivot, and is secured with a nylock nut, while the
other secures it in the open position using a wingnut. I now use
this as my primary anchor, and keep the easily stowed Guardian
anchor below as a spare. Having both styles now allows secure
anchoring on all bottoms. We also will now be able to do a double
set at 45 degrees for storms and can reduce swinging room.
When the fish are biting, it's pretty hard to beat sailing
along with just the jib and a line out. I originally mounted the
downrigger on the port coaming near the back of the genoa track.
The problem with that location is the cable for the cannonball
would scrape the back of the hull.
The best location is as far aft as possible, but
I felt the skimpy aft rail wasn't strong enough to support a
downrigger. My solution was to adapt my Scotty bracket with a
rail mount bracket and a lot of grinding (the top of the rail
isn't wide enough). To strengthen the downrigger and prevent it
from turning on the rail, I welded a 1" stainless bracket to
the arm of the downrigger, and screwed and sealed another one
onto the small step just above the rubrail. I used a 2' length of
1/2" stainless tubing for a brace. When not being used or
access aft is needed, the downrigger simply pulls out of the rail
mount, leaving a nice stop for the hinged seat. (Tip: make sure
the screws along the top of the mount don't protrude as they will
scratch the seat when laid against it. - I had to trim about
1/8" from the ends)
When cruising with the mast off, it's nice to
have some cover. A bimini would be nice, but for
only a few bucks, you can
build yourself something like this. I designed it to be as light
as possible using 1 X 3's, and the ropes supporting the tarp are
routed in such a way that sections of the tarp can be rolled up
from the stern to suit. tI'm currently exploring ways to modify
this so it can be used while sailing. I'll probably add a piece
to the main beam so it locks into the slot in the mast just above
the sail, and then use the main halyard to suspend it above the
boom using a rope harness. The tarp and corner tiedowns would
stay the same. . For use while sailing, it comes apart easily
with 3/16" stovebolts, and can be stowed in the aft berth
while underway.
There's a lot of areas to explore where sailing isn't really
and option. On those occasions, I'll leave the mast, boom, and
rigging at home, and head out in our little stinkpot. You still
want a
VHF and
anchor light, so here's a way to use your existing mast head
antenna and anchor light. After you remove your mast, remove the
antenna and anchor light and attach them to a length of 1"
PVC pipe. The antenna mount is an old relfector mount off a
bicycle, and I reinforced the area where this new mast extends
past the top of the stantion. I mount this on the port stantion
that's abeam the mast plate. This way I can easily reach the thru
hull connectors for the radio and mast lights. Since you only now
have a single light, I mount it with a single bolt that enables
me to pivot it up for anchoring, or forward as a steaming light
(I knot, it's not legal, but a nice option in an emergency
situation...)
The original transom backing plate was a piece of plywood
secured with 5200, and soon required replacement. I used my crews
old swing set for a support to lift the 203 lb. Honda up
off the transom, and proceeded to
scrape away at the old board (ugly job...). I then replaced the
backing plate with a piece of 1/4" UHMW, and added another
3/4" piece to the top of the transom in order to raise the
engine that amount. No new holes were required to be drilled
through the transom. Since you can't glue UHMW, it was secured
with screws (and of course, the engine mounting bolts.), and
sealed all the holes with urethane caulking. Raising the motor
3/4" places the anti-cavitation plate near level with the
bottom "v" of the hull, improving performance by
reducing drag from the leg, while still preventing prop
cavitation. In addition, the higher engine position allows more
clearance for the engine cables, reducing the tendancy for these
cables to kink when the engine is fully raised.
On those nice days when not needed, the washboard always
seemed to be in the way. Our
dealer (Gerry Berg) put me on to this one. I
installed small 1" X 2" X 3/4" blocks made from
UHMW which hold the board in place while lowering the swing up
seat down over the top of the board. I also had to round off the
top corners of the board a bit to get a good fit. Once the seat
is lowered, the board sits there securely out of the way, and
does a great job supressing engine noise and fumes (especially if
you have a 2-stroke). There's even enough room to securely stow
some extra fuel.
I installed this grab bar
after having struggled too many times to find a good handhold
when boarding from our dinghy or the swim ladder. It's intended
purpose is a grab rail for use in handicapped washrooms. I found
it at a local plumbing supply store. It's stainless, solidly
built, inexpensive, and even came with it's own mounting
hardware. Looks good too. A great way to throw another $30.00 at
your boat!
Having the
heavy motor permanently connected to the steering may be
convenient, but this creates some problems while sailing. The
engines weight not only adds an additional load on the steering
components, but also causes the helm to react as if there is a
lot of lee helm, regardless of how the rig is tuned.. While
heeled over, the engine trys to pivot, turning the rudders to
lee. This can be dangerous (you always want the boat to turn to
windward if the wheel is abandoned!!), and takes a lot of the
feel away from the helm, making precise steering for wind and
water conditions difficult. My solution was to install a simple
stainless bracket that allows me to easily "disconnect"
the engine from the steering system. It's designed in such a way
that when attached to the bracket, the engine will point straight
ahead, allowing motoring at slow speeds.
Have you ever wished you had some rudder while drifting
about waiting for your ballast tank to fill? How about having the
option to drain ballast on a run under sail, and then being able
to refill the tank before turning into the wind? Here's a mod
that will allow you to do this by using the pressure of the
passing water to fill the the ballast while moving forward. As
you open the bottom fill-valve, the stainless scoop forces the
water up and into the tank. (Note: this idea has not been tried
on Windarra since adding the swing up ladder forced modifications
to the valve - see "Interior Modifications")
The adjustable centerboard works by fixing the board
into postition by having it to cant over and wedge itself into
the trunk. This puts a lot of strain on the top part of the of
the board. As a result, my board cracked around the seam and
others have had problems with the enlarged pivot holes. To fixt,
I opened up the seam with a rotary tool, and stuffed resin soaked
glass strips into it, followed by a couple more 2" wide
strips of glass over top of the seam. In order to better spread
out this load on the board, and reduce its "wobble" you
should consider shimming the board. Doing this will reduce
banging at anchor,increase its strength, and make adjusting the
board a lot easier. Cut out a piece of 3/16" UHMW plastic to
match the boards contour, and screw it on, countersinking the
screwheads. Mount this shim on the PORT side of the board, to
provide additional clearance for the cable attachment bolt. I
found this bolt was contacting the trunk when I tried to make
adjustments while on port tack, making it nearly impossible to
adjust the board. The additional 3/16" clearance for the
cable from the shim will allow the board to be raised without
being hindered by the trunk. While the board was removed, I also
replaced the wire cable with an 18' length of low stretch
5/16" rope. The board now moves very smoothly. and is easily
adjustable while underway (often difficult with the old cable and
unshimmed board). A couple of tips: Make sure your hanger seats
firmly into the top of the trunk. On some boats, the notches that
hold the pivot pin need to be ground out a bit to allow the
hanger to seat properly. Also, if replacing the cable with rope,
grind down the sharp edge where the line exits the mast
compression post to prevent chafing the control line. I found a
Dremel tool taped to a stick with a sanding drum on it worked
well.
Living on the West Coast, we sometimes get an
"occasional" shower... Here's what I developed to run
my GPS and Fishfinder cables through the pedestal without leaving
them exposed to the elements when not in use. I used a 3/4"
x 90 degree PVC elbow with a threaded end, and screwed an
3/4" to 1.5" adapter onto it from the inside of the
pedestal. Tighten it until it is just able to turn in the hole
cut into the starboard plexiglass panel, and run the wires
through them, leaving about 8" of slack. When needed, turn
the opening of the fitting up, and pull out the cables for
attachment to the GPS and fishfinder. To stow the cables, stuff
them back into the hole, then rotate so the hole points down,
keeping them dry and protected.
For trailering, I've found that strapping the furler to
the mast works best. To support the furler drum, I constructed
this brace out of a 1" X 4" board. The ends are made
from plywood (pine will split), and I've glued a piece of thin
padding to the end that sits on the mast to protct it from
scratches. With the furler and genoa tied in place, tie a strap
around the aft end of the bracket to hold everything in place.
The tongue was shaved to fit into the gap between the mast base
and pulpit rail. Also, you can see the modified factory jib
halyard block attached to the lower vang-bail bolt, which I now
use to run the main halyard aft.
We made our own sail this year (a 140% crosscut genoa
kit from Sailrite) along with a CDI ff2 flexifurler. The
difference was amazing! I was impressed with the quality of the
kit, and yes, if you are careful and make sure the first mate's
Singer is properly setup, you can sew it at home. Plan on a bit
of hand stitching when you get around to the tack and webbing
attachment. The expandable pics show a trick for feeding the
progressively larger pieces of material through the arm of the
machine. Its just the cardboard core from a roll of carpet cut
lengthwise. This sail fills nicely and pulls hard. It was also
designed to be reefed, and maintains good shape to about 90%. To
maintain light weight (I still have to step the mast!), I elected
to use 303 protectant along the luff, and made a sailcover that I
hoist up with a small line while at anchor.
In addition to shortening my forestay by about
1.5" in order allow turnbuckle adjustment with the reduced
the rake, I've installed an adjustable split backstay. The only
real cost was for the boom vang, but the job itself was easy to
do. Other materials include: another attachment tang, 8 swages, 4
thimbles, about 8 ft. of 1/8" 7 X 19 wire rope, a wire block
(eg: Ronstan #RF104), a couple of snap shackles and a 1.5"
cap to cover the hole you'll need to drill to attach the tang on
the port side. See the tuning
and rigging page for more info. and
drawings.
This shows how to add a switch for an anchor light
without requiring the installation of a new deck plug. With this,
you can switch between the running lights and anchor light by
simply flipping the switch. You should never need both lights at
once. The anchor light must be visible for 2nm. I made one by
modifying an auxilliary automotive backup light by adding a
separate ground wire (required moving existing ground from
bracket) and stronger bulb. You'll need this light to gunkhole
safely and legally!
Here's a way to easily tension the forestay
without the tedious and time consuming task of loosening the
tack, sliding up the drum, and tightening the turnbuckle. I'm
dubious of claims
that you can properly tension your rig with the
adjustable backstay because some if not most of the mast bend is
from the aft shrouds with their angled back spreaders. In order
to attach the furler drum with a pre-adjusted turnbuckle, you
will still have to pull down hard enough to bend the mast, even
with the backstay completely loose! One sleepless night, this
idea came to me a for a forestay tensioning lever. It uses the
left over shroud adjusters from when I installed closed
turnbuckles on the cockpit lifelines. Everything except a couple
of stainless bolts was on hand! Cheap, effective, and easy to
make - my favorite kind of Mac project! I've now pre-adjusted the
forestay tension, and secured the turnbuckle with split-rings. To
attach the furler, I simply loosten the backstay vang, attach the
drum tang to the lever, and lever the forestay down to where I
can insert a clevis pin through the bow attach plate.
One of my first modifications was to replace
the original 1.5" ballast valve with the new
valve (Windarra was one of the last with the small
valve). Be careful with the cutting as there is little room for
error here! I'd suggest you drill a slightly smaller hole than
neccessary, and then enlarge it enough to accept the valve. I had
to shorten and re-thread the rod from the original valve (the new
valve handle was too short). I used the left-over handle to make
a surge-brake supressor (below). Use the Macgregor part for this!
It has a thick stainless steel slide, unlike those commonly found
on RV's. Remember that an RV holding tank is maybe 50 gallons,
compared to five times that in a Mac ballast tank! Also consider
the consequences of failure when heeled over in 20 kt. winds!
This retrofit reduced fill and drain time from 10 - 12 minutes to
around 5. That means I don't have to power up for draining until
I'm 8 minutes from the ramp, vs. nearly 20 minutes before - and
that translates into more sailing time! This mod is a must for
those with older models (pre mid '97). The only other related
task was installing a new engine drain through-hull on the port
transom (the new valve covered the original drain hole).
Here's a cheap and effective way to support the
shroud and backstay chainplates. These covers prevent kinking
while lowering and raising the mast, help protect your genoa
sheets. and look
way better than vinyl
tubing! I used 1" ID PVC with caps. I then drilled a hole
throught the center of the cap and cut a slot up one side and
across the top. This allows the cap to be pried open enought to
accept the shroud cable. The large picture shows this. I usually
keep the cut slot turned inwards for appearance. The caps are
then pressed onto the tube (without glue). To inspect or adjust
the shrouds, just slide the PVC tube up!
To protect the hull during launch and
retrieval, I slipped a length of 1.5" ABS over the
goalposts, and topped things off with a tennis ball. The
ball is secured with silicone. The bright color helps to see when
powering onto the trailer or launching. You can also see where my
D.I.Y. brake flush kit hose attachment is secured. The brake
flush is a must for those dunking their trailer in the sea. It
simply uses a length of garden hose leading into a "t"
fitting zip-tied to the axle. each end extends into a hole
drilled into the brake backing plate where I've attached a 360
degree domestic irrigation head.
I've never did trust the puny bow chock brace,
so I welded in a stronger 2" support pipe. Now,
when I crank on the winch, the boat moves into the
chock, rather than the bow support moving into the boat! The
support tubes base is back about 3" from original. It now
also works well as a mounting place for a spare tire. Although I
still have to perform the "Mac-bump" to get the bow up
into the chock after coming up a steep ramp, I've found that
waxing the trailer bunks with ski wax allows the boat slide up
smoothly.
Here's a simple modification that mechanically
prevents the surge brakes from being applied
when backing uphill (driveway etc.). I used the end of
the original gate valve handle (left over from the 3"
ballast valve retrofit), and swaged a small cable from it to the
brake actuating lever (to keep it handy). I then drilled a hole
(angled slightly down) through both the hitch housing and slider.
To disable the brake, I simply insert this pin through the hole,
which prevents the hitch from sliding back and actuating the
brake's master cylinder. This makes a huge difference when
backing the boat up the driveway into its concrete
"slip" beside my house. Make sure you remember to
remove the rod when trailering!
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