Carburetor:

 

I originally had planned to use my factory '78 2bbl carb. It was looking a little rough though, and I hadn't figured out how to deal with the emissions plumbing with it being under pressure. It was at this time that Ebay again came to the rescue and I got a great deal ($29!) on a new old stock '74 Holley 5200. This carb (a license copy of the Weber 32/36) was basically the same as my '78 except no emissions crud, has removable idle jets on both barrels and a larger secondary venturi (275 cfm vs. 235 cfm).

Though this seems small, according to one of the gurus of turbo-charging, Hugh MacInnes, blow-through set-ups don't need to go larger than the factory normally aspirated (no turbo) version since your forcing more flow via boost pressure. (Draw-through carbs on the other hand are under vacuum and a larger carb may be required). I modified the carb for turbo-charging by removing the choke and sealing the actuator rod hole. The floats were also changed to solid nitrophyl ones that won't collapse. From what I have read on another of my favorite forums (blowthruturbo), many of the Holley and Weber carbs are machined well enough that sealing the throttle shafts is not necessary. I recently decided not to risk it and installed "air seals". To do this, I drilled small holes through the body of the carb to the shafts and also above the venturi. I then epoxied 1/8" stainless tubing to provide higher pressure air from above the venturi to the shafts, this in turn prevents any air/fuel mixture from leaking out.

 

Fuel Regulator & Carb "Bonnet":

One of the unique pieces I needed for my system was a way of controlling the fuel pressure going to the carb. If I just used the original mechanical pump, under boost the pressure would prevent flow into the bowl and the engine would starve. On the other hand, if I installed just a high-pressure electric pump, at idle the pressure would over power the float seat and flood gas all over the engine. The solution was a "Cagle" fuel pressure regulator (you guessed it, Ebay with a new electric pump and filters!) This regulator has an air "reference" fitting that I plumbed to the intake. As boost increases, so does fuel pressure. (The regulator and steel braided "reference line can be seen in the photo below).

 

The other part I needed was a carb "bonnet". After a year of searching for one I had just given up and started to build my own when I received a message on TurboFord from a member who had one. Not only was it for my style of carb, it even has "2300 TURBO" milled into it! A deal was struck and a new friendship was formed (Thanks Craig!). The fitting at the left is connected to the intercooler outlet (with polished aluminum tubing of course!) and the fitting at the rear will soon have a Ebay Volvo adjustable blow-off valve installed.

 

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